EPE Foam Sheet Extruder line

EPE Foam Sheet Extruder line Introduction:
Polyethylene foam Sheet, also named as pearl cotton. It’s a kind of new –type packing material with the features of damp proof, shock proof, sound insulation, heat preservation and good plasticity. It is an ideal substitute of traditional packing materials, and widely used in the packing of fruit, instruments, bags & luggage, shoemaking, household appliances, electronic product, hardware, furniture, fragile goods, etc. Features of this extrusion line: reliable quality, high output, low maintenance, high automation, easy handling with reasonable price
EPE Foam Sheet Extrusion Line |
Model: |
|
FCFPM-90 |
FCFPM-105 |
FCFPM- 120 |
FCFPM-150 |
FCFPM-170 |
Extruder: |
|
90/55 |
105/55 |
120/55 |
150/55 |
170/55 |
Screw speed: |
r/min |
5-45 |
Foaming Ratio: |
|
10-40 |
Product width: |
mm |
800-1600 |
1000-2000 |
1000-2000 |
1000-2000 |
1000-2000 |
Product thickness: |
mm |
0.5-3.0 |
0.5-5.0 |
0.8-8.0 |
1.0-10.0 |
2.0-15.0 |
Cooling Method: |
|
Air-cooled, water-cooled |
Installed Power: |
kw |
90 |
100 |
120 |
150 |
180 |
Principle of EPE Foam Sheet Extruder Line:EPE Foam Sheet Extruder Line introduction : The L/D of screw is 55 : 1.The raw material is high pressure and low density polyethylene . Through extruding system basis on formulation the raw material and the auxiliary material are transported into hopper by auto feeding system. The GMS will be injected into barrel by the pump as anti-contractor agent . Butane pump inject the liquid butane into the screw barrel and foam .The temperature is dropped by the barrel then the products will be extruded from the machine head . Fixed and cooled by fixing drum then after processed by expanding system ,haul-off system and winding system . According to the demand for length by customer, automatically warned by meter counter, and then change rolls automatic .After make record of the weight and packed can be delivery to the warehouse . |
Features EPE Foam Sheet Extruder Line:1.Automatic feeding material, equipped with automatic alarm system when lack of raw material
2.The cool method adopt air cooling & water cooling. The control of the temperature is steady and exact. The temperature is dropped quickly.
3. The filter changer system has two holes no stop, no cut off material. Automatic hydraulic screen changer, save time, can increase production to 10%.
4. Machine head control adopt diaphragm-type pressure gauge, guarantee the quality of sheet is steady.
5. The winding automatic change over, the length fix long .automatic counting, the longest width of rewinding can be 2.8m
6.There is an explosion-proof electric machine beside the butane gas pump to ensure the safety. |
 |
01.Automatic Feeding Device
•Feeding method:Auto Vacuum feeding
•Feeding capacity:350-450kgs/hr |
02.Hopper with Level switch•Material:FCD25 forgeable lion.Box body:FC20
•Gear wheel:SCM4 special gear wheel
•Motor:AC11KW×4P |
 |
 |
03.Deceleration box
•Material:FCD25 forgeable lion.Box body:FC20
•Gear wheel:SCM4 special gear wheel
|
04.Screw+ BarrelMaterial:38CrMoAlA Nitrogen treatment
Rotating speed: 0-48r/min |
 |
 |
05.12Heating Unit•Method of heating: cast aluminum heater
•Method of cooling: Recycling water cooling
|
06. Foaming Head Unit
•Material: carbon alloy steel
•Heating area: 1unit
|
 |
 |
07.Screen changerBypass converting screen changer, material pressure is
filtere equally when screen is changed, no stop, no sheet
broken, no wasted material.
|
08.Air ring & shaping drum unit•Air ring Material: Aluminum
•Blowing method: air blower
|
 |
 |
09.Expanding unit•Positioner: control product move direction
|
10.Haul off unit•Length control: controlled by meter counter,
could pre-set, equipped with the length alarm
|
 |

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11.Winding Unit
•Model: Double axis cantilever displacement type(air shaft type)
|
Principle of EPE Foam Sheet Extruder Line:EPE Foam Sheet Extruder Line introduction : The L/D of screw is 55 : 1.The raw material is high pressure and low density polyethylene . Through extruding system basis on formulation the raw material and the auxiliary material are transported into hopper by auto feeding system. The GMS will be injected into barrel by the pump as anti-contractor agent . Butane pump inject the liquid butane into the screw barrel and foam .The temperature is dropped by the barrel then the products will be extruded from the machine head . Fixed and cooled by fixing drum then after processed by expanding system ,haul-off system and winding system . According to the demand for length by customer, automatically warned by meter counter, and then change rolls automatic .After make record of the weight and packed can be delivery to the warehouse |
 |
General Information:Raw material:LDPE, GMS, TAC, Talc, Butane or LPGFinished products:PE Foam Sheet
Screw material:38CrMoALA
Place of origin: Shandong China
Brand: FUCHANG

EPE fruit foam net making machine making process:
Plastic raw material→Mixing fillers→Heating extrusion→Foam agent injection→Mixing plasticization →Extrusion→Cooling and forming→ Calibration and cutting |
